Playback fails with "Conversion failed. The transcoder failed to start up."

Server Version#: 1.24.4.5081
Player Version#: 1.35.1.2632-c6783c78

One mp4 won’t play in Plex Player or in a web browser. It plays using mpv from the command line and VLC GUI. It looks like it can’t find the file but I don’t know.

(+) Video --vid=1 (*) (hevc 1920x800 23.976fps)
(+) Audio --aid=1 --alang=eng (*) (aac 6ch 48000Hz)

Plex is struggling with this file when attempting to convert as well. “There was a problem converting 1 item. Check the status in Optimized Versions Settings.”

Relavent log info:

Oct 24, 2021 09:21:06.284 [0x1075c3dc0] WARN - [MPVEngine/mpv] ffmpeg: http: HTTP error 404 Not Found
Oct 24, 2021 09:21:06.284 [0x1075c3dc0] ERROR - [MPVEngine/mpv] stream: Failed to open http://127.0.0.1:32400/video/:/transcode/universal/start?hasMDE=1&path=%2Flibrary%2Fmetadata%2F196&mediaIndex=0&partIndex=0&protocol=http&fastSeek=1&directPlay=0&directStream=0&subtitleSize=100&audioBoost=100&location=lan&session=03xijgc0xgt23yy0y70h0its&offset=0&subtitles=auto&copyts=1&Accept-Language=en&X-Plex-Session-Identifier=xxx&X-Plex-Chunked=1&X-Plex-Incomplete-Segments=1&X-Plex-Product=Plex%20for%20Mac&X-Plex-Version=1.35.1.2632-c6783c78&X-Plex-Client-Identifier=xxx&X-Plex-Platform=osx&X-Plex-Platform-Version=10.15&X-Plex-Sync-Version=2&X-Plex-Features=external-media%2Cindirect-media&X-Plex-Model=standalone&X-Plex-Device-Name=iMac191.local&X-Plex-Device-Screen-Resolution=1633x1111%2C2560x1440&X-Plex-Client-Profile-Name=Plex%20Desktop&X-Plex-Token=xxxxxxxxxxxxxxxxxxxx&X-Plex-Language=en.
Oct 24, 2021 09:21:06.284 [0x1075c3dc0] DEBUG - [MPVEngine/mpv] cplayer: Opening failed or was aborted: http://127.0.0.1:32400/video/:/transcode/universal/start?hasMDE=1&path=%2Flibrary%2Fmetadata%2F196&mediaIndex=0&partIndex=0&protocol=http&fastSeek=1&directPlay=0&directStream=0&subtitleSize=100&audioBoost=100&location=lan&session=03xijgc0xgt23yy0y70h0its&offset=0&subtitles=auto&copyts=1&Accept-Language=en&X-Plex-Session-Identifier=xxx&X-Plex-Chunked=1&X-Plex-Incomplete-Segments=1&X-Plex-Product=Plex%20for%20Mac&X-Plex-Version=1.35.1.2632-c6783c78&X-Plex-Client-Identifier=xxx&X-Plex-Platform=osx&X-Plex-Platform-Version=10.15&X-Plex-Sync-Version=2&X-Plex-Features=external-media%2Cindirect-media&X-Plex-Model=standalone&X-Plex-Device-Name=iMac191.local&X-Plex-Device-Screen-Resolution=1633x1111%2C2560x1440&X-Plex-Client-Profile-Name=Plex%20Desktop&X-Plex-Token=xxxxxxxxxxxxxxxxxxxx&X-Plex-Language=en
Oct 24, 2021 09:21:06.284 [0x1075c3dc0] ERROR - [MPVEngine] loading failed.
Oct 24, 2021 09:21:06.284 [0x1075c3dc0] DEBUG - [MPVEngine/mpv] cplayer: finished playback, loading failed (reason 4)
Oct 24, 2021 09:21:06.284 [0x1075c3dc0] INFO - [MPVEngine/mpv] cplayer: 
Oct 24, 2021 09:21:06.285 [0x1075c3dc0] ERROR - [Web] [QTMedia(11)] A critical error occurred: 4294967283 An unknown error occurred (4294967283)
Oct 24, 2021 09:21:06.286 [0x1075c3dc0] INFO - [Web] [Metrics] Updating session last interaction time
Oct 24, 2021 09:21:06.289 [0x1075c3dc0] INFO - [MPVEngine] Pausing playback.
Oct 24, 2021 09:21:06.289 [0x1075c3dc0] DEBUG - [MPVEngine/mpv] cplayer: Set property: pause=yes -> 1
Oct 24, 2021 09:21:06.289 [0x1075c3dc0] INFO - [Web] [Player] Timeline, {
  "ratingKey": "196",
  "key": "/library/metadata/196",
  "playbackTime": 0,
  "playQueueItemID": "14899",
  "state": "paused",
  "hasMDE": 1,
  "time": 0,
  "duration": 7056000
}
Oct 24, 2021 09:21:06.290 [0x1075c3dc0] ERROR - [Web] Did not move header "accept" to query string. This can result in an unnecessary OPTIONS preflight request.
Oct 24, 2021 09:21:06.290 [0x1075c3dc0] DEBUG - Enabling OS screensaver
Oct 24, 2021 09:21:06.328 [0x1075c3dc0] INFO - [Web] [Player] Timeline, {
  "ratingKey": "196",
  "key": "/library/metadata/196",
  "playbackTime": 0,
  "playQueueItemID": "14899",
  "state": "error",
  "hasMDE": 1,
  "time": 0,
  "duration": 7056000
}
Oct 24, 2021 09:21:06.328 [0x1075c3dc0] ERROR - [Web] Did not move header "accept" to query string. This can result in an unnecessary OPTIONS preflight request.
Oct 24, 2021 09:21:06.341 [0x1075c3dc0] INFO - [Web] [Metrics] Updating session last interaction time
Oct 24, 2021 09:21:06.377 [0x1075c3dc0] ERROR - [Web] [Player] Player was closed or a new playback session was started; ignoring callback
Oct 24, 2021 09:21:06.379 [0x1075c3dc0] ERROR - [Web] [Player] Player was closed or a new playback session was started; ignoring callback
Oct 24, 2021 09:21:06.422 [0x1075c3dc0] ERROR - [Web] An entity does not exist with the type "servers" and id "undefined"
Oct 24, 2021 09:21:06.422 [0x1075c3dc0] INFO - [Web] [Player] Timeline, {
  "ratingKey": "196",
  "key": "/library/metadata/196",
  "playbackTime": 0,
  "playQueueItemID": "14899",
  "state": "stopped",
  "hasMDE": 1,
  "time": 0,
  "duration": 7056000
}
Oct 24, 2021 09:21:06.422 [0x1075c3dc0] ERROR - [Web] Did not move header "accept" to query string. This can result in an unnecessary OPTIONS preflight request.
Oct 24, 2021 09:21:06.423 [0x1075c3dc0] DEBUG - Enabling OS screensaver
Oct 24, 2021 09:21:06.437 [0x1075c3dc0] INFO - [Web] [Metrics] Updating session last interaction time
Oct 24, 2021 09:21:06.443 [0x1075c3dc0] ERROR - [Web] [QTMedia(11)] componentWillUnmount rejected: {
  "type": "[object Error]",
  "stack": "Error: Resolved after unmount\n    at file:///Applications/Plex.app/Contents/Resources/web-client/js/main-179-4708704bb54627dcebc0-plex-4.66.1.19836-799dc6f.js:2:2281371\n    at async file:///Applications/Plex.app/Contents/Resources/web-client/js/581-581-d0094ed3e9caec3aad22-plex-4.66.1.19836-799dc6f.js:2:914249",
  "name": "Error",
  "message": "Resolved after unmount"
}
Oct 24, 2021 09:21:06.461 [0x1075c3dc0] ERROR - [Web] [Player] Player was closed or a new playback session was started; ignoring callback
Oct 24, 2021 09:21:11.300 [0x1075c3dc0] INFO - [WebController:saveAppearance] Saved geometry: w:1633 h:1111 x:222 y:281
Oct 24, 2021 09:21:11.300 [0x1075c3dc0] INFO - [WebController:saveAppearance] Saved state: windowStates:WindowNoState screen:
Oct 24, 2021 09:21:15.384 [0x1075c3dc0] INFO - [Web] [Companion] Opening long poll to PlexServer at http://127.0.0.1:32400/player/proxy/poll
Oct 24, 2021 09:21:18.183 [0x1075c3dc0] ERROR - [Web] An entity does not exist with the type "servers" and id "undefined"
Oct 24, 2021 09:21:18.183 [0x1075c3dc0] ERROR - [Web] An entity does not exist with the type "providers" and id "undefined"
Oct 24, 2021 09:21:18.183 [0x1075c3dc0] ERROR - [Web] An entity does not exist with the type "servers" and id "undefined"

}

I removed the movie and its directory. Cleaned bundles and optimized the database, then restarted Plex and added the movie and its directory and the issue remained.

One thing… The volume is full. 10TB with only 26GB remaining. But it passes tests and I haven’t seen a playback issue until this one.

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